Learning topic

Torsion

Internal torque, torque diagrams, torsional shear stress, angle of twist, strength and stiffness of circular shafts, and advanced section types.

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Torsion is loading by couples acting about a member's longitudinal axis. An internal torque \(T\) develops in each cross-section and the material is subjected primarily to shear deformation.

Internal torque

The torque at a section is found by cutting the shaft and applying rotational equilibrium to either segment. A torque diagram \(T(x)\) identifies critical regions and changes of sign.

Solid and hollow circular shafts

For a circular shaft, cross-sections remain plane and rotate as rigid discs. Shear stress varies linearly with radius:

\[\tau(\rho)=\frac{T\rho}{J},\qquad \tau_{max}=\frac{T}{W_p}.\]

For a uniform segment, the angle of twist is

\[\varphi=\frac{TL}{GJ}.\]

For a straight solid or hollow circular shaft under elastic torsion:

$$\tau(\rho)=\frac{T\rho}{J_p},\qquad \tau_{\max}=\frac{T}{W_p}.$$

If $T$, $G$, and $J_p$ are constant over a segment, the angle of twist is:

$$\varphi=\frac{TL}{GJ_p}.$$

  • $T$ — torque;
  • $\rho$ — radial distance from the shaft axis;
  • $J_p$ — polar second moment of area;
  • $W_p$ — polar section modulus;
  • $G$ — shear modulus;
  • $L$ — segment length;
  • $\varphi$ — angle of twist, rad.

For a stepped shaft, the total twist is the algebraic sum $\varphi=\sum_i T_iL_i/(G_iJ_{p,i})$.

Strength and stiffness

Shaft dimensions must satisfy both \(\tau_{max}\le\tau_{allow}\) and \(|\varphi|\le\varphi_{allow}\). Adequate strength alone does not guarantee acceptable torsional stiffness.

Power transmission

For a rotating shaft, power, torque, and angular velocity are related by \(P=T\omega\). This converts motor power and rotational speed into design torque.

Special cases

  • statically indeterminate torque-loaded systems;
  • stepped and composite shafts;
  • stress concentrations at grooves, fillets, and holes;
  • inelastic torsion and residual stresses;
  • helical cylindrical springs.

More complex cross-sections

The circular-shaft formula cannot be applied directly to rectangular, elliptical, or other shapes. See Torsion of Solid Noncircular Shafts for an overview of warping and the torsion constant. Detailed thin-walled torsion is treated as a separate advanced section.

Calculation route

Applied torques → reaction torques → torque diagram \(T\) → theory selected by section shape → shear stress → angle of twist → strength and stiffness checks.

About this topic

Learn shaft torsion through internal torque, torque diagrams, circular-shaft shear stress, angle of twist, power transmission, strength and stiffness checks.

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